4th Axis Machining for VMC (Vertical Machining Center)

Name: 4th Axis Machining for VMC (Vertical Machining Center)
Brand: TGM International
Price: 45000 INR
Availability: InStock

Price 45000 INR/ Piece

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MOQ : 1 Piece

4th Axis Machining for VMC (Vertical Machining Center) Specification

Working Process
CNC Milling, Drilling, Contouring, Indexing

Life Span
Over 5 years under standard conditions

Die Head
Precision Rotary 4th Axis for VMC

Shaping Mode
Rotary CNC

Material
High-grade Alloy Steel & Cast Iron

Application
Complex Multi-Side Machining, Aerospace, Automotive, Tool & Die

Hardness
HRC 58-62 (Critical components)

Tolerance
0.01 mm or better

Chuck Size
Standard 100 mm to 200 mm

Max Workpiece Diameter
Up to 300 mm (standard options available)

Rotation Range
0-360 (continuous)

Drive Type
Servo Motor Driven

Surface Finish Capability
Up to Ra 0.8 m (with optimal tooling)

Clamping System
Pneumatic or Manual Available

Control Interface
Direct Integration with CNC Controller

Spindle Type
Hardened & Ground Precision Spindle

Power Supply
AC 220V/380V, 50/60 Hz

Repeatability
5 arc-seconds

Mounting
Directly on VMC Table (universal compatibility)

Weight
70-120 kg (model dependent)

4th Axis Machining for VMC (Vertical Machining Center) Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
10 Pieces Per Month

Delivery Time
7 Days

4th Axis Machining for VMC (Vertical Machining Center) About

We are a leading manufacturer and exporter of 4th Axis Machining solutions for VMC, offering advanced rotary indexing systems that enhance machining capability beyond standard 3-axis operations. Our 4th axis units are engineered for precision, rigidity, and durability, making them suitable for high-performance CNC machining applications.

The system allows simultaneous or indexed rotation of the workpiece, enabling machining on multiple faces without re-clamping. This significantly improves accuracy, reduces setup time, and increases overall productivity. Our solutions are compatible with most VMC machines and can be customized as per customer requirements.

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Precision and Versatility for Complex Machining

Our 4th Axis Machining rotary head enhances VMC capabilities, allowing intricate multi-side operations such as milling, drilling, contouring, and indexing. With a maximum workpiece diameter of 300 mm and highly accurate positioning, it's perfectly suited for demanding industries like aerospace and automotive manufacturing.

Easy Integration and Universal Compatibility

The 4th Axis unit mounts directly onto VMC tables and integrates smoothly with most CNC controllers. Available with either manual or pneumatic clamping systems and a choice of standard chuck sizes, installation and setup are streamlined for a broad range of machine models.

Built for Extreme Precision and Durability

Manufactured from hardened, ground components and high-grade alloy steel, this rotary axis offers robust precision with tolerances as tight as 0.01 mm and surface finishes down to Ra 0.8 m. Critical parts are treated to HRC 58-62, ensuring reliability across long production cycles.

FAQ's of 4th Axis Machining for VMC (Vertical Machining Center):

Q: How does the 4th Axis attachment enhance VMC machining capabilities?

A: By adding a continuous rotary axis, the 4th Axis unit enables operations like contouring, multi-side machining, and complex indexing, which are otherwise difficult on standard 3-axis setups. This increases part complexity and boosts productivity in a single setup.

Q: What types of workpieces and industries benefit most from this system?

A: The 4th Axis head handles workpieces up to 300 mm in diameter and is especially advantageous for complex or multi-sided parts. It's widely used in aerospace, automotive, tool & die manufacturing, and any sector demanding high precision and intricate machining.

Q: What is the installation process for this rotary axis on my VMC?

A: Installation is straightforward due to its universal direct-mount design. The unit is supplied with all necessary accessories, such as clamps, tailstock, cables, and mounting bolts, and integrates directly with your VMC's CNC controller for seamless operation.

Q: What clamping options are available and how do they affect operation?

A: You can choose between pneumatic or manual clamping systems based on your application needs. Pneumatic clamping offers quicker setups and is ideal for high-volume production, while manual clamping provides flexibility for specialized or low-volume tasks.

Q: How does this system ensure precision and repeatability in machining?

A: The hardened and ground precision spindle, robust servo motor drive, and high-grade alloy steel components deliver exceptional repeatability of 5 arc-seconds and tolerances of 0.01 mm or better, consistently achieving fine surface finishes up to Ra 0.8 m with optimal tooling.

Q: What is the typical lifespan and maintenance requirement for this unit?

A: Designed for durability, the rotary axis offers an operational lifespan of over five years under standard conditions. Routine maintenance includes regular lubrication and periodic inspection, ensuring lasting performance and reliability.

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